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TO MAKE A HEXAGON FROM A ROUND - 07


TOOLS REQUIRED

1. VERNIER HEIGHT GAUGE
2. DIVIDER & STEEL RULE
3. SCRIBER & DOT PUNCH
4. BALL PEEN HAMMER
5. 12" BASTARD FLAT FILE
6. 6" FLAT SMOOTH FILE
7. VERNIER CALIPER

MATERIAL REQUIRED

1. Dia. 45 x 5 M.S ROD
2. MARKING BLUE
3. CLEANING BRUSH
4. COTTON WASTE

PROCEDURE

1. MARK THE VERTICAL AND HORIZONTAL CENTER LINES OF GIVEN WORK PIECE BY USING VERNIER HEIGHT GAUGE.

2.  THEN DRAW A HEXAGON IN THE SURFACE OF WORK PIECE BY USING A DIVIDER, SCRIBER AND STEEL RULE. ALSO APPLY THE MARKING BLUE IN TO THE SURFACE.

3. PUNCH THE HEXAGON WITH THE HELP OF A PUNCH AND HAMMER.

4. AFTER PUNCHING HOLD THE JOB ON THE BENCH VICE TIGHTLY. THEN REMOVE THE UNWANTED AREA BY FILING.

5. AT FIRST 12" BASTARD FLAT FILE IS USED TO REMOVE LARGE AMOUNT OF MATERIAL.

6. THE EXCESS MATERIAL (LESS AMOUNT) WAS REMOVED BY FILING USING A 6" FLAT SMOOTH FILE.

7. MAINTAIN FACE TO FACE DISTANCE OF HEXAGON AT 39mm. IT IS CHECKED BY USING A VERNIER CALIPER.

8. AFTER COMPLETION, DE BURR ALL EDGES AND SUBMITTED FOR INSPECTION.

RESULT

MAKING OF HEXAGON FROM A ROUND IS DONE SUCCESSFULLY AS PER THE GIVEN DRAWING.
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